AN
ARCHITECT’S VIEW OF HOW TO CREATE AND ADMINISTER A HIGH
PERFORMANCE
PAINT PROGRAM FOR THE EXTERIOR OF YOUR HOME OR BUILDING
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Installment 2
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The
highly respected independent organization “Consumer Reports” provides some
common sense advice on how to select a painting contractor. These
include making sure that the contractor spends sufficient time to make
a good estimate; has references; is insured and will guarantee their work.
CR also recommends that you select your paint based on your own research
as opposed to taking whatever the painter offers. And they recommend purchasing
the best product available since the cost of not doing so may mean you
either re-paint sooner or you have a higher level of damage that must be
repaired when their work is done.
Either way, they warn that
the costs for saving a few dollars per gallon on product are very high,
sooner than later.
Knowledgeable resources
in the paint industry will also tell you that preparation is key to a good
application, but they fall short of equipping you with the right information
to question your painter’s knowledge. In fact, there are some real
gaps in “guidance” from the painting industry to help you obtain the best
value possible in both applicator qualifications and product quality.
STEP ONE: MAKING A
JUDGEMENT CALL – DO I NEED TO REPAINT?
Making a correct judgment
that you need to paint the exterior of your home comes from knowing what
to look for: If you have waited until the paint is peeling or wood
is rotting, the decision is easy, you need to do the proper maintenance
now. At this level, your costs for repairing and repainting may have
increased a third or better if carpentry work is needed.
WHEN TO INSPECT: The
paintable areas of your home should be washed once or twice a year as a
minimum, generally following pollen season. Other washings may be
warranted due to your location to sources of contaminates that could include
anything from carbon from nearby highways or sap from nearby woods.
This gives you an opportunity for close inspection on a regular basis.
Your pressure washer will
find problems on its own. Consult manufacturer for the closest distance
between the surface and the spray nozzle. After pressure washing you should
carefully inspect caulked areas by probing joints. |
Also
carefully look and probe at exposed fasteners or nails. Use your
fingers, a wooden paint stirrer or the tip of a blunt key to probe initially.
Sharp tools can break the surface of the paint and cause it to fail prematurely.
Where you find a soft area, probe with a little more pressure to learn
the extent of the damaged substrate. Check the hard to reach
underside of boards as well as their surface, especially along boards that
are close to roofing areas or the ground where wicking can occur.
Look for cracks or splits
in the surface materials at all locations. Look especially
around doors and windows and where siding abuts these elements. Open
windows from the inside and check sills. Also look at the top of
the window, or header, from the underside. Look for water spots indicating
that flashing or caulking has failed above the window or door trim.
Separation of caulk from
the adjacent surface, even small cracks, and loss of flexibility in the
caulking are early indicators of a problem. The former for obvious reasons
of allowing moisture to enter, the latter because your home continues to
move, and your caulking and paint should remain flexible enough to move
with your home.
Rust or indentations around
the nails that are spongy to the touch indicate a significant problem.
This is generally more pronounced in fiber board siding than wood planks.
Color fading is also an
indication of paint failure, but it is most likely the case that the pigment
is not the element that failed. Organic pigments such as Hansa Yellow will
fade quicker than the inorganic iron oxide pigments for example.
Many times what appears to
be fading is the chalk that constitutes the main body of the paint.
Almost all paints sold in retail outlets contain chalk in the form of calcium
carbonate or similar, which is an inexpensive thickener that gives you
the false impression that the paint has “some really good stuff” in it.
When the microscopically thin surface sheen of paint fails and chalk appears
when you rub your hand on the surface, you can be fairly well assured that
there is a systemic failure and moisture is passing through to the substrate
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Take
a pen and pad with you as you walk around your home and note each location
where the problems are evident. You will need this later.
STEP TWO: QUALIFY THE INDIVIDUAL
OR COMPANY WHO WANTS YOUR WORK.
It is very easy and inexpensive
to set up a paint contracting company and there is almost no regulatory
control or oversight of their business practices in most states. The typical
profile for purchasing the service of a painting contractor generally goes
something like this: You meet the contractor, size them up as a person
or company, check references and you look at their price. Unless
you had some insight into how paints were formulated or manufactured you
generally went with the painter’s recommendation. Most likely that
recommendation was made because the painter had a line of credit at that
manufacturer’s store.
Surprisingly, in order to
divert attention from the quality of their products, most paint manufacturers
had you focus on their “many colors”… With respect to color, almost
any paint can be tinted to any color…but more on selecting your products
later.
The downside is that today,
a company with a great performance record, even an “A” on Angie’s list,
may, like many reputable banks, simply go out of business in the middle
of your project or not be around to honor their warranty. Things
are beginning to improve in the economy, and pricing has never been better.
But this is also the time to be more diligent than ever before.
You should be cautious of
deals offering steep discounts. The reality is that because most
legitimate paint companies were competing with undocumented painting crews
for more than a decade, they were already working on very tight margins.
In this market, a price 10% or below a comparable bid will most likely
have some corners cut. The corners could include the painter not
preparing the substrate properly; applying a less expensive product; cutting
the product with water or applying it thinner than the manufacturer recommends. |
(Our
observation is that less than one in 20 painters understand or use a mil
gauge – the standard instrument to measure the thickness of a coating to
determine if it’s applied as specified by the manufacturer)
As a recommendation from
an architect, the best approach is typically for you as the owner to set
the standards and then ensure that everyone is giving you a proposal based
on the same scope of work. When you look at the pricing, you decide what
corners should be cut (if any) as opposed to leaving it to the painter
when you’re not looking. See Step
Four for more information
on the workmanship standards.
The beginning of this process
however, should be a rigorous pre-qualification of the painting contractor.
Past performance and history were reliable in the past as good indicators.
Information on current situation and capacity are needed in today’s market.
A pre-qualification form to be completed by “all” companies wanting your
work will help you in this regard. See forms at the conclusion of
this article.
You should also let the contractor
know that you have specific standards that you want in your contract:
1.Insist on completion of
a pre-qualification form for each company you solicit proposals. (see attached
example)
2.Advise that you want a
written daily report on the work on your home. (See Step Five for a sample
form)
3.Advise that you will pay
no more than 20% down to get the work started.
4.Make the balance contingent
on completion of the work, no intermediate payments will be made. (see
Step Five for the Completion Form)
5.Advise that you will select
the products and that you want verification of the quantities used on your
home.
6.Advise that when the final
payment is made, that a “notarized” release of liens will be required.
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STEP
THREE: SETTING THE QUALITY STANDARD FOR PRODUCTS YOU WANT ON YOUR HOME:
A quick, but extremely
interesting history of paint:
Paint is made up of a pigment,
a binder to hold it together and appropriate thinners to make it easy to
apply. The earliest cave paintings were made using iron oxides, which are
still used today. 5000 years ago Blue Frit was the first synthetic pigment
produced The Egyptians made it from ground down blue glass. (sand, copper
and natron heated to a molten blend).
The ancient Egyptians also
developed paints using pigments in the soil, primarily yellows, oranges
and reds.
By 1000 BC development of
paints and varnishes were based on gum from the acacia tree, knows as gum
Arabic.
Romans gave us purple.
A pound of royal purple pigment or dye required crushing four million mollusks.
And somewhere in the history, eggs and blood became ingredients to both
bind and color objects.
Cochineal Red, discovered
by the Aztecs was made by crushing the female Cochineal beetle. It took
over one million beetles to make one pound of color. Spaniards introduced
the crimson color to Europe in the 1500’s.
Before the sixteenth century
European pigments were largely dependent on color in plants.
In the seventeenth century,
the Dutch invented the Stack Process increasing the availability of white
lead.
In the 1800’s Linseed oil
began being mass produced and dominated the paint business, which were
distribute through small shops that mixed each order by hand, much like
the apothecaries of the day. |
Before
the nineteenth century the word paint was only applied to oil bound types,
thosebound with glue were called distemper
The first washable factory
produced paint began to be marketed in the 1870’s, but was not accepted.
In 1886 Sherwin Williams
developed a mass produced formula that they promoted as exceeding the quality
of all shop blended paints of the day. It failed to sell because
of a bad formulation they promoted several years earlier.
However, it was a better
product, and they knew it.
A year later they introduced
the “money back guarantee” and the modern paint industry was launched,
not based on the quality of a product, but with a marketing angle.
In the 1920’s Otto Rohm
and Otto Haas created an acrylic emulsion that could cover linseed oil
paints, the major litmus test for any newly developed paint product.
The age of acrylics was launched. The product they created was marketed
as Rhoplex AC-33.
In the early 1960’s, Polymer
Chemist Dr. Fred Benz used a higher performance grade of the Rohm and Haas
acrylic as the base for a revolutionary coating that addressed the main
reasons for paint failure, which include cracking, peeling and retention
of moisture. His formulation is produced today with the same ingredients
he originally specified.
His formulation is called
Liquid Ceramic®
WHERE SHOULD YOU BEGIN IN
EVALUATING THE PERFORMACE OF AN EXTERIOR PRODUCT FOR YOUR HOME?
Let’s go back to Consumer
Reports and their “Best Picks.” At the request of Architects and
Specifiers in the US and Canada, in 2007 the Master Painters Institute
(MPI) took the five Best Picks of Consumer reports and evaluated them.
MPI was unsuccessful in obtaining the test methods used by CR so it used
its own methods of evaluation.
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Unlike
CR, the test methods used by MPI are published and are either ASTM, or
those approved by major users such as the paint experts at Navy Facilities,
Army Corps of Engineers, GSA, etc.. MPI paint standards replaced GSA-maintained
U.S. Paint Specifications in 2000. The MPI paint standards are used by
both the U.S. and Canadian Governments.
Summary: Only 1 of
5 CR Best Picks passed MPI tests.
As an architect, the tests
performed by CR, which consist of painting boards and exposing them to
weather, fails to recognize that joints and intersections of materials,
either similar (horizontal slats and vertical trim) or dissimilar (walls
and vinyl window frames – or nail penetrations) are the first areas where
failures are likely to occur.
This understanding of where
paint failures are likely to occur causes us to also look at materials
and methods of caulking as well as the composition of the paint or coating.
The second lesson that can
be taken from this report is that some evaluation programs are better than
others. MPI uses test standards that are nationally recognized.
Liquid Ceramic® is listed in the MPI approved products list.
PAINT VS. COATING?
Even though the words are
often interchanged, paints and coatings differ even though both contain
similar categories of ingredients such as binders (also called the vehicle);
pigments, solvents and additives.
Paints are made to bind ingredients
together and stick to a surface with no intention to “better” the surface
where they are applied. They generally consist of chalk, water, the binder
and pigments.
Coatings are engineered
to specific performance standards and are designed to improve properties
of the surfaces they are applied. Coatings can improve such things as appearance,
hardness, wear resistance, scratch resistance, etc. |
WHAT
ARE THE MAIN COMPONENTS IN PAINTS AND COATINGS AND WHAT DO THEY DO?
It was mentioned that paints
and coatings both contain similar categories of ingredients: binders, pigments,
solvents and additives.
Binders: The most
common for exterior applications are oils, acrylics, epoxies and polyurethanes.
Oil binders that use solvents
evaporate, off-gassing toxins and odor and should be avoided. Fortunately,
there is a reasonably priced alternatives.
Alkyds are oil based but
use vegetable oil instead of a petroleum product. They tend to be
weather resistant and can be applied successfully over a variety of other
paints. They don’t however hold pigments well.
Acrylics and Polyurethanes
are polymers, which are produced from monomers that are processed in contained
“reactors” using a process called crosslinking. When applied, the
polymers coalesce to form a uniform film.
Since the polymer fully
reacts in the vessel, when it is removed it is basically inert and typically
qualifies as an environmentally Green product.
Latex paint does not contain
“latex”, which is a derivative from the sap of a rubber tree. Latex
refers to the way water disperses the ingredients in the paint.
Latex paints “coalesce”,
meaning that during the curing process, they fuse the other ingredients
together, binding them in a way that is typically irreversible.
Experts in the paint industry
generally agree that 100% acrylic paints are the best that have been produced
in the long history of paint manufacturing. They bind the other ingredients
together well and form a very durable film.
Whether they will surpass
the 40,000 year life of the cave paintings is ‘somewhat’ speculative.
They surpass polyurethanes in allowing moisture to escape and resisting
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Pigments:
While there is a lot of emphasis on “our” colors vs. “theirs” in the marketing
of paint, most manufacturers purchase their pigments from the same sources…you’ll
remember their ads as “…the company behind the company.” Pigments
will fade over time, but their failure generally does not affect the performance
of the coating.
One popular additive is
chalk, an inexpensive ingredient that holds color and thickens a paint.
It is highly subject to failure and when you can rub your hands across
the surface of your home and see chalk, it is time to paint.
Other additives provide
UV protection, hold solids in suspension and in the case of products that
are mildew resistant, contain an insecticide.
SO, WHAT SHOULD YOU DEMAND
IN AN EXTERIOR PRODUCT FOR YOUR HOME?
1.The product manufacturer
should provide you with all of their test data to evaluate the expected
performance of their product.
2.The product should keep
water out and let water out. It should stop the penetration of hard
driving rains and also let moisture escape from the substrate.
3.The product should remain
flexible for decades, resisting cracking and peeling. This implies a certain
level of elasticity, but not enough to compromise the requirement that
it releases moisture.
4.The product should be
non-toxic and non-flammable. It should be mildew resistant without
the addition of insecticides (mildewcides).
5.It should be highly resistant
to abrasion, as shrubs can do a great deal of damage to a painted surface.
It should also be impact resistant.
6.The product should exceed
US Federal standards for weathering.
7. It should look great. |
COMPARE:
By these criteria, the performance of a Liquid Ceramic® coating far
exceeds that of paint.
1.Data from reliable testing
services shows superior performance by Liquid Ceramic® in every category.
No other manufacturer has as much information so readily available.
2.No product is intelligent
enough to determine if water is coming or going. A high build architectural
coating, specifically Liquid Ceramic® accomplished this by balancing
thickness with perm rating, which hydrostatically stops water from
entering while allowing its gradual release to the air.
3.Without elastic capability,
a coating will not stretch across gaps and by not having a slow cure rate
will eventually harden and fail to perform. The engineered cure rate of
Liquid Ceramic® ensures that it will remain flexible for decades.
4.Mildew does not survive
without water. The fact that Liquid Ceramic® does not hold moisture,
as a chalk based paint will do, is a natural deterrent to mildew, without
the addition of toxins.
5.Titanium dioxide and ceramic
are main components of Liquid Ceramic® and provide significant resistance
to damage from abrasion and impact.
6.Liquid Ceramic exceeds
Federal Standards as tested by ASTM for weatherability.
7.The finish of Liquid Ceramic
has a substantial “WOW Factor”. That is typically the response from
home owners and neighbors when the work is complete.
CONCLUSION: While the paint
industry has focused on “selling paint”, the emphasis on improving the
condition of the substrate has been lost. While the industry diverts
buyer’s attention away from the performance of their product by focusing
on “color”, it has failed to recognize that if it did market a high performance
coating for the residential market, that the consumer would pay the difference
in product cost, if it were assured that the life of the coating was measurable
in decades, and not years. |
The next installment
in this series and
more useful forms will
be posted soon. |
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Click
HERE
to download a pdf of this form
Dear
Painting Contractor,
We
are interested in your providing an estimate for painting our home at:
_____________________________________________________________________________________
This
is a pre-qualification form to let us know a little about you and your
company. It is intended to ensure that we have a very high quality
company making proposals for our work. The assurance we can give
you is that your competitors are being qualified in the same manner and
you will not be competing against unqualified companies. All proposals
will be evaluated on an equal or “apples to apples” basis.
Please
contact me at the following number if you have any questions._____________________________
Thank
you,
_______________________________________________
Owner
Name
of Company: ____________________________________________________________________
Owner’s
Name: ________________________________Years of residence in this community
_________
Have
you ever filed for bankruptcy under any name or with any company? _______If
yes, explain on back.
Do
you have proof that you are a company that can legally work in the United
States? _______________
Please
state the method of proof: For individuals a SS # or
I-9 (make available at time of contract)
For a corporation, a copy of your registration with the State.
Mailing
Address: ______________________________________________________________________
Telephone(s):
_________________________________________________________________________
Type
of Business: ______________________________________ Years in
Business:_______________
On
Site Supervisor’s Name: ______________________________________________________________
Years
with the company: ______________________Total Years in the paint
profession: ______________
Insurance
Carrier: ________________________________________Policy #: ______________________
Type
and Limits of Coverage: _____________________________________________________________
List
of three other clients in the area that have similar homes that you have
completed:
Reference
Name: _________________________________________ Telephone:
__________________
Reference
Name: _________________________________________ Telephone:
__________________
Reference
Name: _________________________________________ Telephone:
__________________
Number
of workmen planned for this home during Prep: ___________ Coating:
___________________
Number
of days planned for this home: Prep: ___________________ Coating:
___________________ |
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